Driving Efficiency Through Innovation

Overview

Southern Glazer’s Wine and Spirits, the largest wine and spirits distributor in the world, continually seeks innovative solutions to enhance its supply chain operations. Faced with an outdated and outgrown facility in Union City, the company turned to automation to streamline processes, improve efficiency, and prepare for future growth. Through the implementation of advanced automated systems, Southern Glazer’s has set a new standard in the industry, ensuring they meet the evolving needs of their customers and suppliers.

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Outdated Facility Hinders Growth

Challenge

Southern Glazers faced significant operational challenges with its outdated and outgrown Union City warehouse. The facility lacked modern technology, limiting the company’s ability to efficiently manage inventory, fulfill orders promptly, and accommodate future growth. The need for a modern, automated facility was clear to meet the company’s long-term business objectives.

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Cutting-Edge Warehouse Automation

Solution

Westfalia Technologies provided a comprehensive solution by designing and implementing a fully automated warehouse system tailored to Southern Glazer’s needs. The new 334,000 square-foot, 55-foot-tall facility is equipped with Westfalia’s high-density automated storage and retrieval system (AS/RS), capable of storing 24,750 pallets up to ten deep. Four Westfalia storage and retrieval machines (S/RMs) ensure efficient pallet handling, each processing over 80 pallets per hour with triple-rail support for enhanced safety and reliability.

Westfalia’s Savanna.NET® warehouse execution system (WES) integrates the entire system, optimizing material flow and picking processes within the AS/RS, ensuring inventory accuracy and rapid order fulfillment. The AS/RS handles the majority of Southern Glazer’s inventory, focusing on the highest volume products and fastest moving SKUs, significantly improving operational efficiency.

Specifications

System Features

Table Description
Specification
Description
Size

AS/RS Footprint: 334,000 sq. ft.

Capacity

12,000 SKUs

8 million cases

24,750 pallet positions

4 aisles servicing: 10 pallets deep

Technology

4 tandem-pallet Satellite® S/RMs in 4 aisles

Pallet conveyor systems

Automatic pallet replenishment to pallet flow pick lanes on 4 levels

Software

Savanna.NET® Warehouse Execution System (WES)

Significant Operational Improvements

Results

The implementation of Westfalia’s automated warehouse system has significantly increased overall warehouse efficiency, enabling Southern Glazers to manage inventory more effectively and fulfill orders with greater speed and accuracy. The high-density AS/RS has optimized the use of available space, positioning the company for future growth without the need for additional expansion. This advanced system has also improved customer satisfaction by ensuring faster order fulfillment and higher accuracy.

By adopting cutting-edge technology and optimizing its operations, Southern Glazers is well-prepared to meet the demands of the next 20 to 25 years. Southern Glazers now operates one of the most technologically advanced warehouses in the beverage alcohol industry, setting a new standard for efficiency and innovation.

Key Advantages of Automation for Southern Glazers

Benefits

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Enhanced Efficiency: Increased overall warehouse efficiency, faster and more accurate order fulfillment.

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Optimized Space Utilization: Maximized use of space, preparing for future growth without expansion

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Improved Customer Satisfaction: Faster order fulfillment and higher accuracy.

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Prepared for Future Growth: Well-prepared to meet long-term business demands with cutting-edge technology.

The Westfalia Difference

Triple Rail System

Protect your pallets from deflection and breakage with the only proven triple-rail system on the market, exclusively engineered by Westfalia for unmatched stability, increased load capacity, and efficient movement.

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