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Overview
The Glenmore Distillery, a historic name in Owensboro, KY, embarked on a journey of modernization with the construction of a cutting-edge distribution center. Equipped with high-density AS/RS and WES technology, this facility exemplifies the distillery’s commitment to blending its rich legacy with forward-thinking advancements. The new setup positions The Glenmore Distillery at the forefront of efficiency, accuracy, and scalable growth in the spirits sector.
Challenge
Despite its esteemed history and established reputation, The Glenmore Distillery faced the pressing challenge of managing rapid growth and adapting to evolving market demands. The need to balance its storied past with the necessity for modernization drove the distillery to seek solutions that would streamline operations, enhance order fulfillment efficiency, and enable future expansion.
Solution
To address these challenges, The Glenmore Distillery turned to advanced automation. The new distribution center features high-density AS/RS and WES technology, transforming the way pallets are stored, retrieved, and managed. The implementation of an automated layer picking system has revolutionized order picking processes, optimizing both accuracy and efficiency. This innovative approach not only enhances current operations but also establishes a strong foundation for future growth and scalability.
System Features
New Distribution Center: 230,000 sq. ft.
High-bay AS/RS Area: 136,836 sq. ft
AS/RS Pallet Storage: 36,748 positions
Storage: 4-deep, 6-deep, and 8-deep storage lanes
Outbound Order Staging: 52 lanes x 8-deep, up to 416 pallets
AS/RS directly tied to palletizing
4 S/RMs with Tandem-Pallet Satellite® in 4 aisles, 7 levels high
Automated Layer Picking System
Automated Outbound Order Staging System
Savanna.NET® Warehouse Execution System (WES)
Results
The integration of high-density AS/RS, WES technology, and an automated layer pick systems has delivered remarkable results for The Glenmore Distillery. The improvements include heightened order picking productivity and accuracy rates, optimized space utilization, reduced product damage, and enhanced truck loading efficiency. These advancements have solidified The Glenmore Distillery’s position as an industry leader, equipped for ongoing success and innovation.