Honoring Tradition, Embracing Innovation

Overview

The Glenmore Distillery, a historic name in Owensboro, KY, embarked on a journey of modernization with the construction of a cutting-edge distribution center. Equipped with high-density AS/RS and WES technology, this facility exemplifies the distillery’s commitment to blending its rich legacy with forward-thinking advancements. The new setup positions The Glenmore Distillery at the forefront of efficiency, accuracy, and scalable growth in the spirits sector.

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Addressing Growth Challenges in Distribution

Challenge

Despite its esteemed history and established reputation, The Glenmore Distillery faced the pressing challenge of managing rapid growth and adapting to evolving market demands. The need to balance its storied past with the necessity for modernization drove the distillery to seek solutions that would streamline operations, enhance order fulfillment efficiency, and enable future expansion.

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Optimizing Distribution with Advanced Automation

Solution

To address these challenges, The Glenmore Distillery turned to advanced automation. The new distribution center features high-density AS/RS and WES technology, transforming the way pallets are stored, retrieved, and managed. The implementation of an automated layer picking system has revolutionized order picking processes, optimizing both accuracy and efficiency. This innovative approach not only enhances current operations but also establishes a strong foundation for future growth and scalability.

Specifications

System Features

Table Description
Specification
Description
Size

New Distribution Center: 230,000 sq. ft.

High-bay AS/RS Area: 136,836 sq. ft

Capacity

AS/RS Pallet Storage: 36,748 positions

Storage: 4-deep, 6-deep, and 8-deep storage lanes

Outbound Order Staging: 52 lanes x 8-deep, up to 416 pallets

Technology

AS/RS directly tied to palletizing

4 S/RMs with Tandem-Pallet Satellite® in 4 aisles, 7 levels high

Automated Layer Picking System

Automated Outbound Order Staging System

Software

Savanna.NET® Warehouse Execution System (WES)

Transforming Operations for Unmatched Performance

Results

The integration of high-density AS/RS, WES technology, and an automated layer pick systems has delivered remarkable results for The Glenmore Distillery. The improvements include heightened order picking productivity and accuracy rates, optimized space utilization, reduced product damage, and enhanced truck loading efficiency. These advancements have solidified The Glenmore Distillery’s position as an industry leader, equipped for ongoing success and innovation.

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Elevating Distillery Operations with Automation

Benefits

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Improved Order Picking Efficiency: Automation significantly enhanced productivity and accuracy in order fulfillment.

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Optimized Storage for Slow-Moving SKUs: Efficient storage solutions catered to various product demands.

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Scalable Growth Potential: The expandable warehouse design supports future growth and adaptability.

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Maximized Space Utilization: High-density storage optimized the use of available space, boosting overall system performance.

The Westfalia Difference

Triple Rail System

Protect your pallets from deflection and breakage with the only proven triple-rail system on the market, exclusively engineered by Westfalia for unmatched stability, increased load capacity, and efficient movement.

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